Mu gearbox iliyonse, monga pafupifupi chipangizo chilichonse chozungulira chomwe chili ndi magawo ozungulira, pali mayendedwe ozungulira mpaka 12 kapena kuposa.Werengani zonse za mayendedwe a gearbox, mitundu yawo, kapangidwe kake ndi mawonekedwe, komanso kusankha koyenera ndikusintha magawowa m'nkhaniyi.
Kodi gearbox ndi chiyani?
Gearbox yonyamula (gearbox) - gawo la gearbox ya zida zamagalimoto;kugubuduza kwa mapangidwe amodzi kapena imzake, kumachita ngati zothandizira ma shafts ndi magiya a gearbox.
Kutengera mtundu wake, kuchuluka kwa magiya, njira yotumizira makokedwe pakati pa zinthu ndi kapangidwe kake, kuchokera ku 4 mpaka 12 kapena kupitilira apo amitundu yosiyanasiyana angagwiritsidwe ntchito mu bokosi la gear.Bearings amathetsa mavuto ambiri:
● Kuchita ntchito za chithandizo cha ma shaft onse kapena okha (nthawi zambiri - zothandizira ziwiri za shaft zonse, m'mabokosi ena njira zosavuta kapena zovuta kwambiri - zothandizira imodzi ya shaft yolowera, zothandizira zitatu za shaft yachiwiri, ndi zina zotero) ;
● Kuchita ngati chithandizo cha magiya oyikidwa pa shaft yachiwiri (mu ma gearbox omwe ali ndi zida zogwirizanitsa ndi zida zozungulira zaulere pa shaft yachiwiri);
● Kuchepetsa mphamvu zotsutsana mu shaft ndi zida zothandizira (kuchepetsa kutayika kwa torque potumiza, kuchepetsa kutentha kwa mbali zake).
Kugwiritsiridwa ntchito kwa ma bearings kumatsimikizira kuyika kolondola kwa zigawo zosuntha za gearbox ndikuchepetsa kwambiri mikangano yomwe imabwera pakati pazigawozi.Mkhalidwe ndi mawonekedwe a ma bearings amatsimikizira magwiridwe antchito a gearbox, kuthekera kwake kufalitsa ndikusintha torque, ndikuwonetsetsa kuwongolera kwagalimoto.Choncho, mayendedwe ovala ndi opanda pake ayenera kusinthidwa, ndipo kuti apange chisankho choyenera cha zigawozi, m'pofunika kumvetsetsa mapangidwe awo, mitundu ndi kugwiritsidwa ntchito.
Mitundu, mapangidwe ndi mawonekedwe a ma gearbox
M'magalimoto, thirakitala ndi ma gearbox ena oyendera, mayendedwe oyenda amitundu ingapo amagwiritsidwa ntchito:
● Mipira yolumikizana ya mzere umodzi ndi yolumikizana;
● Mpira wokhala ndi mizere iwiri yolumikizana;
● Zodzigudubuza za mzere umodzi;
● Roller conical mzere umodzi;
● singano yodzigudubuza ya mzere umodzi ndi mizere iwiri.
Uliwonse wa mitundu ya mayendedwe uli ndi mawonekedwe ake komanso magwiridwe antchito mu ma gearbox.
Mipira yozungulira mzere umodzi.Ma bearings odziwika kwambiri omwe angagwiritsidwe ntchito ngati othandizira pazitsulo zonse za gearbox.Mwadongosolo, imakhala ndi mphete ziwiri, pakati pawo pali mzere wa mipira yachitsulo mu olekanitsa.Nthawi zina mipira imakutidwa ndi zitsulo kapena mphete zapulasitiki kuti zisawonongeke.Zonyamula zamtunduwu zimagwira ntchito bwino pamabokosi odzaza pang'ono agalimoto ndi njinga zamoto, koma nthawi zina zimapezekanso pamabokosi onyamula katundu.
Mipira yolumikizana ndi mzere umodzi.Ma bere awa nthawi zambiri amawona ma radial ndi axial katundu, amagwiritsidwa ntchito nthawi zambiri ngati zothandizira kumbuyo kwa ma shafts a pulayimale ndi achiwiri, omwe pakugwira ntchito kwa bokosi la giya amatha kunyamula katundu wotsogozedwa ndi axis (chifukwa chakuyenda kwa ma synchronizer ndi kutsindika kwawo. mu magiya).Mwachidziwitso, cholumikizira cha angular chimakhala chofanana ndi chotengera cha radial, koma mphete zake zimakhala ndi maimidwe omwe amalepheretsa kapangidwe kake kugwa pansi pa katundu wa axial.
Mpira wa mizere iwiri yokhotakhota.Zimbalangondo zamtunduwu zimagonjetsedwa kwambiri ndi katundu wambiri, choncho nthawi zambiri zimagwiritsidwa ntchito ngati chithandizo chakumbuyo kwa shaft yoyamba komanso nthawi zina yapakati.Mwa kapangidwe kake, zotengera zotere ndizofanana ndi mizere ya mzere umodzi, koma zimagwiritsa ntchito mphete zazikulu zokhala ndi kuyimitsa kunja kwa mipira.
Wodzigudubuza mzere umodzi wozungulira.mayendedwe awa akhoza kugwira ntchito pansi pa katundu wapamwamba kuposa mayendedwe a mpira, choncho amagwiritsidwa ntchito ngati zothandizira zitsulo zonse mu gearbox ya zida zamagalimoto - magalimoto, mathirakitala, zipangizo zapadera, makina a ulimi, etc. , koma amagwiritsa ntchito zodzigudubuza monga zinthu zogudubuza - masilinda afupiafupi, pamodzi ndi khola, omangidwa pakati pa mphete zokhala ndi malo amkati athyathyathya.
Roller conical mzere umodzi ndi mizere iwiri.Ma bearings amtunduwu nthawi zambiri amawona zonyamula ma radial ndi axial, pomwe amalimbana ndi katundu wambiri kuposa mayendedwe a mpira.Miyendo yotereyi imagwiritsidwa ntchito nthawi zambiri ngati zothandizira kumbuyo ndi kutsogolo kwazitsulo zonse, zitsulo zokhala ndi mizere iwiri zimagwiritsidwa ntchito kumbuyo kwazitsulo zoyambirira ndi zachiwiri.Mapangidwe a chimbalangondochi amagwiritsa ntchito zodzigudubuza za tapered, zomwe zimayikidwa pakati pa mphete ziwiri zokhala ndi zopindika zamkati.
Roller singano mzere umodzi ndi mizere iwiri.Zimbalangondo zamtunduwu, chifukwa cha kapangidwe kake, zimakhala ndi miyeso yaying'ono yolimbana ndi ma radial - izi zimatheka pogwiritsa ntchito ma roller ang'onoang'ono (singano) ngati matupi ozungulira, ndipo nthawi zina kuwonjezera pakusiya mphete ndi / kapena makola.Nthawi zambiri, zonyamula singano zimagwiritsidwa ntchito ngati zida zothandizira pa shaft yachiwiri, ngati chothandizira chachiwiri cha shaft (pamene chala chake chili kumapeto kwa shaft yolowera), nthawi zambiri ngati kuthandizira kwa shaft.
Kunyamula mpira
Wodzigudubuza
Tapered wodzigudubuza wonyamula
Mizere iwiri ya singano
Ma gearbox amatha kugwiritsa ntchito mayendedwe amtundu womwewo, kapena mayendedwe ambiri amitundu yosiyanasiyana.Mwachitsanzo, mu KP Moskvich-2140 anaika atatu okha zitsulo zozungulira mpira - akugwira shafts pulayimale ndi sekondale, ndi wapakatikati anaika mu bokosi nyumba popanda anagubuduza mayendedwe konse.Komano, mu VAZ "Classic", mitsinje makamaka zimachokera ku zinyalala zakuya kwambiri mpira, koma kutsogolo kwa kutsinde yachiwiri ndi singano, ndi wokwera wapakatikati kutsinde wokwera wodzigudubuza radial. chithandizo chakumbuyo) ndi chotengera chamizere iwiri (chothandizira kutsogolo).Ndipo m'mabokosi okhala ndi magiya ozungulira momasuka pa shaft yachiwiri, zonyamula singano zimagwiritsidwanso ntchito malinga ndi kuchuluka kwa magiya.Muzochita zilizonse, opanga amasankha ma bere omwe amapereka njira zabwino zogwiritsira ntchito shafts ndi magiya a bokosi, malingana ndi katundu ndi machitidwe ogwiritsira ntchito unit.
Miyezo yonse ya KP imapangidwa motsatira miyezo yomwe imatanthawuza kukula ndi mawonekedwe a magawo, ndipo nthawi zina matekinoloje awo opanga ndi mawonekedwe.Choyamba, kupanga zimachokera ku GOST 520-2011 muyezo wamba kugubuduza fani, ndipo mtundu uliwonse wa kubala limafanana ndi muyezo wake (mwachitsanzo, ochiritsira zozungulira mpira mayendedwe - GOST 8338-75, singano mayendedwe - GOST 4657-82 , mayendedwe odzigudubuza - GOST 8328-75, etc.).
Nkhani za kusankha kolondola ndikusintha kwa ma gearbox
Kusintha kwa mayendedwe a gearbox
Monga lamulo, ntchito zosamalira nthawi zonse sizimaphatikizapo kusinthidwa kwa ma gearbox - izi zimachitika ngati zikufunika pakawonongeka kapena kuwonongeka kwa magawo.Kufunika kokonzekera kotereku kungasonyezedwe ndi phokoso lachilendo komanso kugogoda kuchokera ku gearbox, kuyatsa ndi kuzimitsa magiya modzidzimutsa, clutch yogwira ntchito molakwika kapena yopanikizana ndipo, makamaka, kuwonongeka kwa ntchito yopatsirana.Pazifukwa zonsezi, ndikofunikira kupanga matenda, ndipo ngati kuwoneka kolakwika, sinthani mayendedwe.
Zonyamula za mitundu ndi kukula kwake zomwe zidayikidwa pabokosi ndi wopanga ziyenera kutengedwa kuti zisinthidwe.Kusankhidwa kwa mayendedwe oyenera kumachitidwa bwino m'mabuku kapena m'mabuku apadera, omwe amawonetsa manambala amndandanda ndi mitundu yamitundu yonse yabokosi ili, komanso ma analogue ovomerezeka a magawo.Mutha kugula mayendedwe padera, koma nthawi zina - mwachitsanzo, pakukonzanso kwakukulu kwa bokosi - ndizomveka kugula magawo athunthu amtundu wina wagawo.
Kusintha kwa mayendedwe nthawi zambiri kumafuna kuthyoledwa ndi pafupifupi kutayika kwathunthu kwa gearbox (kupatulapo ndikusintha kwa shaft yomwe imanyamula m'mabokosi ena a gear, pomwe chipangizocho chimangofunika kuchotsedwa pagalimoto, koma sichiyenera kupasuka. ).Ntchitoyi ndi yovuta kwambiri ndipo imafuna kugwiritsa ntchito zida zapadera (zokoka), choncho ndi bwino kuzikhulupirira kwa akatswiri.Ngati kukonzanso kwa bokosi kumachitidwa molondola komanso motsatira malangizo, ndiye kuti unityo idzasiya kubweretsa mavuto, kuonjezera kusamalira ndi kutonthoza galimoto.
Nthawi yotumiza: Jul-26-2023